Sunday, January 13, 2008

Oxidizer eutectics

MIX 1:

So, KNO3 and KClO3 is one possible mix, 70-30 alloy should have melting temperature of 556K - 283°C. Even 1% AgNO3 would lower it much more. Not sure if it is KClO3 compatible. Two methods of preparation are possible: crystallize from solution and then finely ground to powder. What would be faster is to finely ground both, add little water, heat up, mix, dry. Grind finely, add little water, mix, heat, dry, grind to powder. Should give similar results. *CAUTION* dry KClO3 *CAN* self-decompose under certain circumstances, always process with care and precaution.

What we would appreciate is micrometric Fe2O3 at 2% concentration in this mix. I am not sure whether it is compatible with KClO3 in solution. If it woul be possible to include it in the mix and during controlled crystallization (stirring) it would be nice. We want long crystals as this is the primary oxidizer.

MIX 2:

This is not a good idea, but it is complementary to the one above. KNO3 and KMnO4. The point behind this is that KMnO4 decomposes to MnO2 which is a strong catalyst to anything, including the decomposition of KClO3. Only little of KMnO4 would be needed. We also want this mix with Fe2O3 puder. KNO3 can react with it during decomposition when in areas with abundance of energy, forming KFeO4 or K2Fe2O4 or something, which is one extremely strong oxidizer. This mix2 should be finer powder than mix1 and should be indirectly mixed into the final propellant (accelerates decomposition of mix1) for maximum safety.


Let's look at possible implementation, under a 65/35 rule, in absolute weights

mix1: KN:KC:FO - 32:13:1
mix2: KN:KMn:FO - 16:4:1 (15:5:3 etc)

(sum = 67 grams)

Fuel:
The glue to be mixed in 2.5:1 (Polyols:UBase)

glue:DX:urea:cellulose
(sum = 35 grams)
20:9:2:4 (or 20:8:2:5 is the same)

In proper oxidiser particle size this would be also doable:
12:16:5:2

The dextrose and urea may be prepared from a recrystallized mix.
The microcellulose is added to the whole propelland after proper stirring to prevent setting of the powder particles in the glue. This is important to maintain homogenity. It will also absorb any redundant glue.

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